NON-INVASIVE ANALYSIS AND VISUALIZATION OF OBJECTS FROM FSW AlSi9Mg/2017A ALUMINUM ALLOY JOINTS
DOI:
https://doi.org/10.7494/mafe.2018.44.3.145Keywords:
X-ray microtomography, image analysis, aluminum alloys, FSWAbstract
Friction stir welding (FSW) technology allows for the welding of materials that differ in their chemical compositions, microstructures, and properties. When selecting the parameters, it is necessary to analyze the structure of a weld and eliminate the defects. The use of X-ray microtomography creates the possibility of precise imaging of a joint structure – especially when it contains defects (voids). The tests were carried out on an FSW joint made with both 2017A and AlSi9Mg aluminum alloys. The macrostructure was cross-sectional, and a defect was found in the middle part of the joint and on the advancing side. We used a conventional method of observation light microscopy. Then, an analysis was performed using X-ray microtomography, which revealed the shape of the defect in 3D. Individual cross-sections were extracted, which enabled us to measure the geometric quantities. A dependence was found for the shape of the defect on the welding parameters and the variability of its construction. The usefulness of this advanced material imaging technology for the analysis of FSW welds has been confirmed.Downloads
References
Kalemba I., Kopyściański M., Hamilton C., Dymek S.: Natural Aging Behavior of Friction Stir Welded Al-Zn-Mg-Cu Aluminum Alloys. Archives of Metallurgy and Materials, 60 (2015), 875–879
Kopyściański M., Dymek S., Hamilton C., Węglowska A., Pietras A., Szczepanek M.: Microstructure of Friction Stir Welded Dissimilar wrought 2017A and cast AlSi9Mg Aluminum Alloys. Acta Physica Polonica A, 131 (2017), 1390–1393
Khodir S.A., Morisada Y., Ueji R., Fujii H.: Microstructures and mechanical properties evolution during friction stir welding of SK4 high carbon steel alloy. Materials Science and Engineering A, 558 (2012), 572–578
Rajakumar S., Balasubramanian V.: Correlation between weld nugget grain size, weld nugget hardness and tensile strength of friction stir welded commercial grade aluminium alloy joints. Materials & Design, 34 (2012), 242–251
Murshid Imam, Kajal Biswas, Vikranth Racherla: Effect of weld morphology on mechanical response and failure of friction stir welds in a naturally aged aluminium alloy. Materials & Design, 44 (2013), 23–34
Chen C.M., Kovacevic R.: Joining of Al 6061 alloy to AISI 1018 steel by combined effects of fusion and solid state welding. International Journal of Machine Tools and Manufacture, 44, 11 (2004), 1205–1214
Chen Yu-hua, Ni Quan, Ke Li-ming: Interface characteristic of friction stir welding lap joints of Ti/Al dissimilar alloys. Transactions of Nonferrous Metals Society of China, 22, 2 (2012), 299–304
Shah L.H., Othman N.H., Gerlich A.: Review of research progress on aluminium-magnesium dissimilar friction stir welding. Science and Technology of Welding & Joining, 23, 6 (2018), 256–270
Hamilton C., Dymek S., Dryzek E., Kopyściański M., Pietras A., Węglowska A., Wróbel M.: Application of positron lifetime annihilation spectroscopy for characterization of friction stir welded dissimilar aluminum alloys. Materials Characterization, 132 (2017), 431–436
Hamilton C., Kopyściański M., Węglowska A., Pietras A.: Modeling, microstructure, and mechanical properties of dissimilar 2017A and 5083 aluminum alloys friction stir welds. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 233, 2 (2017), 553–564, doi: 10.1177/0954405417740923
Mishra R.S., Ma Z.Y.: Friction stir welding and processing. Materials Science and Engineering: R: Reports, 50, 1–2, (2005), 1–78
Mroczka K.: Characteristics of AlSi9Mg/2017A aluminum alloys friction stir welded with offset welding line and root-side heating. Archives of Metallurgy and Materials, 59, 4 (2014), 1293–1299
Mroczka K., Wójcicka A., Pietras A.: Characteristics of dissimilar FSW welds of aluminum alloys 2017A and 7075 on the basis of multiple layer research. Journal of Materials Engineering and Performance, 22, 9 (2013) 2698–2705
Prashant Chauhan, Rahul Jain, Surjya K. Pal, Shiv B. Singh: Modeling of defects in friction stir welding using coupled Eulerian and Lagrangian method. Journal of Manufacturing Processes, 34A (2018), 158–166
Hamade R.F., Baydoun A.M.R.: Nondestructive detection of defects in friction stir welded lap joints using computed tomography. Materials & Design, 162 (2019), 10–23
http://sf.anu.edu.au/Vizlab/drishti/help.shtml
Gratecap F., Girard M., Marya S., Racineux G.: Exploring material flow in friction stir welding: tool eccentricity and formation of banded structures. International Journal of Material Forming, 5, 2 (2015), 99–107