APPLICATION OF COATINGS MADE BY PLASMA SPRAY AND PVD METHODS FOR PROTECTION OF GRAPHITE MOULDS

Authors

  • Ilona Helena Nejman AGH University of Science and Technology, Faculty of Non-Ferrous Metals, Department of Materials Science and Non-Ferrous Metals Engineering, Al. Adama Mickiewicza 30, 30-059 Kraków
  • Maria Richert AGH University of Science and Technology, Faculty of Non-Ferrous Metals, Department of Materials Science and Non-Ferrous Metals Engineering, Al. Adama Mickiewicza 30, 30-059 Kraków
  • Paulina Zawadzka AGH University of Science and Technology, Faculty of Non-Ferrous Metals, Department of Materials Science and Non-Ferrous Metals Engineering, Al. Adama Mickiewicza 30, 30-059 Kraków

DOI:

https://doi.org/10.7494/mafe.2016.42.2.95

Keywords:

graphite moulds, protective coatings, plasma spraying, PVD

Abstract

The results of our research on the application of coatings for protecting industrial casting molds are presented. Tests were carried out on graphite molds with deposited Al2O3 coatings containing the addition of glassy carbon and with W/Zr/DLC coatings, both examined after the process of pouring molds with molten aluminum bronze. The coatings were applied by two different methods; i.e., plasma spraying in the case of Al2O3 + glassy carbon coating and PVD in the case of W/Zr/DLC coating. Reference tests were also conducted on graphite molds without coating. The use of protective coatings on graphite molds seems to be an effective solution. Studies have shown that coatings have good resistance during the casting process. The liquid metal sticking to the surface did not penetrate deep inside the graphite mold. The use of coating technology reduces the amount of downtime necessary to replace worn molds and increases the efficiency of the casting process.

Application of coatings made by plasma spray and PVD methods for protection of graphite moulds

Downloads

Download data is not yet available.

References

Walkowicz J., Smolik J., Miernik K., Bujak J.: Duplex surface treatment of moulds for pressure casting of aluminium. Surface and Coatings Technology, 97, 1 (1997), 453–464

Panjan P., Čekada R., Kirn R., Soković M.: Improvement of die-casting tools with duplex treatment. Surface and Coatings Technology, 180–181 (2004), 561–565

Richert M.W.: The wear resistance of thermal spray the tungsten and chromium carbides coatings. Journal of Achievements in Materials and Manufacturing Engineering, 47, 2 (2011), 177–183

Fusco M.A., Ay Y., Casey A.H.M., Bourham M.A., Winfrey A.L.: Corrosion of single layer thin film protective coatings on steel substrates for high level waste containers. Progress in Nuclear Energy, 89 (2016), 159–169

Richert M., Leszczyńska-Madej B., Nejman I., Zawadzka P., Pietrzyk S.: Selection of protective coatings obtained by plasma spraying method for foundry industry. Key Engineering Material, 682 (2016), 177–181

Richert M., Zawadzka P.: Powłoki użytkowe na narzędziach i częściach maszyn dla przemysłu metali nieżelaznych. Obróbka Plastyczna Metali, 25, 1 (2014), 5–26

Mazurkiewicz A., Richert M., Smolik J.: Nanostrukturalne powłoki na bazie węglika chromu Cr3C2 wytwarzane różnymi metodami PVD. Problemy Eksploatacji, 4 (2011), 115–124

Mazurkiewicz A., Smolik J.: Development of novel nano-structure functional coatings with use the original hybrid device. Material Science Forum, 674 (2011), 1–9

Shanmugavelayuthan G., Kabayashi A.: Mechanical properties and oxidation behaviour of plasma sprayed functionally graded zirconia-alumina thermal barrier coatings. Material Chemistry and Physics, 103 (2007), 283–289

Hegazy N., Shoeib M., Abdel-Samea S., Kader-Abdel H.: Effect of plasma sprayed alumina coating on corrosion resistance. 13th International Conference on Aerospace Sciences & Aviation Technology, May 26–28 2009, paper ASAT-13-MS-14, 1–10

Tomaszewski H.: Węgiel szklisty – nowa postać węgla do zastosowań przemysłowych. Materiały Elektroniczne, 21,1 (1978), 27–39

Richert M., Nejman I., Leszczyńska-Madej B., Zawadzka P., Smolik J.: Effect of the addition of glassy carbon on the structure and properties of ZrO2-Y2O3 coatings. Key Engineering Materials, 682 (2016), 182–188

Cho T.Y., Yoon J.H., Kim K.S., Song K.O., Joo Y.K., Fang W., Zhang S.H., Youn S.J., Chun H.G., Hwang S.Y.: A study on HVOF coatings of micron and nano WC-Co powders. Surface and Coatings Technology, 202, 22–23 (2008), 5556–5559

Nahvai S.M., Jafari M.: Microstructure and properties of advanced HVOF-sprayed WC-based cermet coatings. Surface and Coatings Technology, 286 (2016), 95–102

Wang C.T., Escudeiro A., Polcar T., Cavalerio A., Wood R.J.K., Gao N., Langdon T.G.: Indentation and scratch testing of DLC-Zr coatings on ultrafine-grained titanium processed by high-pressure torsion. WEAR, 306, 1–2 (2013), 304–310

Vitu T., Escudeiro A., Polcar T., Cavalerio A.: Sliding properties of Zr-DLC coatings: The effect of tribolayer formation. Surface and Coatings Technology, 258 (2014), 734–745

Downloads

Published

2017-01-26

How to Cite

Nejman, I. H., Richert, M., & Zawadzka, P. (2017). APPLICATION OF COATINGS MADE BY PLASMA SPRAY AND PVD METHODS FOR PROTECTION OF GRAPHITE MOULDS. Metallurgy and Foundry Engineering, 42(2), 95. https://doi.org/10.7494/mafe.2016.42.2.95

Issue

Section

Articles

Most read articles by the same author(s)