PREDICTION OF THE PLASTIC COMPONENT PARTS DURABILITY WITH USE OF A DROP TEST SIMULATION

Authors

  • Mariusz Warzecha AGH University of Science and Technology
  • Andrzej Młyniec AGH University of Science and Technology
  • Tadeusz Uhl AGH University of Science and Technology

Keywords:

drop test, nonlinear rate dependent elastic-plastic material model, FEA

Abstract

This paper describes the method of performance of a drop test simulation for elements made of polymeric materials. Possible to use material models were described and material model choices were shown. Material tests needed to obtain material model parameters were presented and the results of analysis and measurement data were shown. As an example a drop test of the housing of a car electrical box made of Polypropylene with 20% Talc filler (PPTD20), have been simulated in ABAQUS/Explicit and results have been compared with data registered by a video camera system during the real drop test of this housing.

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References

Abaqus user's manual ver. 6.9, Dessault Systems, Simulia 2009.

ASTM D 732-02, Standard Tests Method for Shear Strength of Plastics by Punch Tool.

Belayachi N., Benseddiq N., Nait-Abdelaziz M., Hamdi A. 2008, On cavitation and macroscopic behavior of amorphous polymer-ruber blends. Science and Technology of Advanced Materials 9.

Dean G., Crocker L. 2005, Prediction of the impact performance of plastics using Finite Element Methods. NLP Laboratory.

EN-ISO 527 1993, Plastics - Determination of Tensile Properties

Gholami T., Lescheticky J., Paßmann 2003, Crashworthiness simulati on of Automobiles with ABAQUS/Explicit. ABAQUS User's Conference.

Ward I.M., Sweeney. J. 2004, An introduction to the mechanical properties of solid polymers. John Wiley&Sons Ltd., West Sussex.

Yeo Tae-Young, Park J. 2003, A unified FE modeling approach to an automobile cocpit module. ABAQUS User's Conference.

Bower F.A. 2010, Applied Mechanics of Solids. CRC Press.

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Published

2011-04-22

Issue

Section

Articles