The Importance of TDA Thermal Analysis in an Automated Metallurgical Process

Authors

  • Łukasz Petrus PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Andrzej Bulanowski PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Jakub Kołakowski PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Jakub Sobieraj PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Tomasz Paruch PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Mariusz Urbanowicz PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Mateusz Brzeżański PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Daniel Burdzy PGO, Odlewnia Żeliwa Śrem Sp. z o.o., ul. S. Staszica 1, 63-100 Śrem
  • Jerzy Zych AGH University of Science and Technology, Faculty of Foundry Engineering, 23 Reymonta St., 30-059 Krakow, Poland
  • Krzysztof Janerka Department of Foundry Engineering, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice

DOI:

https://doi.org/10.7494/jcme.2021.5.4.89

Abstract

The article presents the results of research and work related to the implementation of the research and development project POIR.01.01.01-00-0120/17 co-financed by the EU, through the NCBR, entitled: Innovative technology using thermal analysis, TDA, of self-feeding manufacturing of high-quality cast iron to produce new generation, enhanced performance casts. In many foundries, thermal derivative analysis (TDA) is used in addition to chemical analysis to evaluate the physical and chemical properties of an alloy while it is still in the melting furnace or ladle and before it is poured into the mold. This fact makes it possible to improve the metallurgical quality of the alloy by introducing alloying additives, carburizers or modifiers into the furnace as part of the pre-modification or primary or secondary modification in the ladle or when pouring into molds. Foundry machinery (modifier dosing systems and spheroidizing station) is very important in these operations. Only the full synergy of modern equipment with modern technology ensures high quality and repeatability of the casting process. The article mainly discusses the obtained parameters of TDA analysis (with the use of the ITACA system) at different stages of melting and how to improve them by using modern and fully automated dosing systems (Itaca OptiDose, ItacaWire and ItacaStream). Special attention was paid to the minimum temperature of the eutectoid. The change of its value after the modification process, its influence on the quality of the melted metal, a very strong correlation with the number of nuclei and the number of graphite precipitations in the casts were shown.

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References

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Published

2021-11-25

How to Cite

Łukasz Petrus, Andrzej Bulanowski, Jakub Kołakowski, Jakub Sobieraj, Tomasz Paruch, Mariusz Urbanowicz, Mateusz Brzeżański, Daniel Burdzy, Jerzy Zych, & Krzysztof Janerka. (2021). The Importance of TDA Thermal Analysis in an Automated Metallurgical Process. Journal of Casting &Amp; Materials Engineering, 5(4), 89–93. https://doi.org/10.7494/jcme.2021.5.4.89

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