Circular raw material and waste management: a comparison of biological and chemical approaches for the recovery of metals from spent lithium-ion batteries
DOI:
https://doi.org/10.7494/geol.2025.51.1.59Keywords:
bacteria, fungus, bioleaching, lithium-ion batteries, recovery of metalsAbstract
Modern production processes are characterized by the extensive demand for metal in the manufacture of lithium-ion batteries used in electronic equipment and electric vehicles. These products are essential for the functioning of today’s society, therefore, the demand for metallic raw materials increases annually, and their natural resources are overexploited. The solution to this issue is the recovery of raw materials from polymetallic waste, which includes spent lithium-ion batteries. The extraction of metals from this type of waste material has already been implemented on an industrial scale, but the priority now is to create technologies that will not only be effective in terms of metal recovery but also environmentally friendly, following sustainable development goals and the principles of a circular economy. Concerning the need for alternative ecological methods of waste processing, the concept of recovering Co, Cu, Li and Ni from waste lithium-ion batteries using a biotic and mild chemical approach was proposed. It has been determined that the biological approach to metal recovery may be a promising process in the recycling of lithium-ion battery waste since within 7 days, at a pulp density of 1% and using Acidithiobacillus thiooxidans bacteria, comparable results were obtained for the recovery of Co (25.7%), Li (48.8%) and Ni (28.3%) as for leaching with mild organic citric acid. Moreover, the fungus Aspergillus niger may be a promising microorganism used in the bioleaching of electrode powder from spent lithium-ion batteries, although the process using it requires the optimization of bioreactor parameters.
Downloads
References
Abdollahi H., Saneie R., Rahmanian A., Ebrahimi E., Mohammadzadeh A. & Shakiba G., 2024. Biotechnological Applications in Spent Lithium-Ion Battery Processing. [in:] Panda S., Mishra S., Akcil A. & Van Hullebusch E.D. (eds.), Biotechnological Innovations in the Mineral-Metal Industry, Advances in Science, Technology & Innovation, Springer, Cham, 79–109. https://doi.org/10.1007/978-3-031-43625-3_5.
Alipanah M., Reed D., Thompson V., Fujita Y. & Jin H., 2023. Sustainable bioleaching of lithium-ion batteries for critical materials recovery. Journal of Cleaner Production, 382, 135274. https://doi.org/10.1016/j.jclepro.2022.135274.
Arndt N.T., Fontbote L., Hedenquist J.W., Kesler S.E., Thompson F.H. & Wood D.G., 2017. Future global mineral resources. Geochemical Perspectives, 6(1), 3–171. https://doi.org/10.7185/geochempersp.6.1.
Bahaloo-Horeh N., Mousavi S.M. & Baniasadi M., 2018. Use of adapted metal tolerant Aspergillus niger to enhance bioleaching efficiency of valuable metals from spent lithium-ion mobile phone batteries. Journal of Cleaner Production, 197(1), 1546–1557. https://doi.org/10.1016/j.jclepro.2018.06.299.
Baum Z.J., Bird R.E., Yu X. & Ma J., 2022. Lithium-ion battery recycling – overview of techniques and trends. ACS Energy Letters, 7(2), 712–719. https://doi.org/10.1021/acsenergylett.1c02602.
Biswal B.K. & Balasubramanian R., 2023. Recovery of valuable metals from spent lithium-ion batteries using microbial agents for bioleaching: a review. Frontiers in Microbiology, 14, 1197081. https://doi.org/10.3389/fmicb.2023.1197081.
Chandran V., Ghosh A., Patil C. K., Mohanavel V., Priya A.K., Rahim R., Madavan R., Muthuraman U. & Karthick A., 2021. Comprehensive review on recycling of spent lithium-ion batteries. Materials Today: Proceedings, 47(1), 167–180. https://doi.org/10.1016/j.matpr.2021.03.744.
Colledani M., Gentilini L., Mossali E. & Picone N., 2023. A novel mechanical pre-treatment process-chain for the recycling of Li-Ion batteries. CIRP Annals, 72(1), 17–20. https://doi.org/10.1016/j.cirp.2023.04.068.
European Commission – Directorate-General for Environment, 2023. Circular economy: New law on more sustainable, circular and safe batteries enters into force. https://environment.ec.europa.eu/news/new-law-more-sustainable-circular-and-safe-batteries-enters-force-2023-08-17_en [access: 29.08.2024].
Gerold E., Kadisc F., Lerchbammer R. & Antrekowitsch H., 2024. Bio-metallurgical recovery of lithium, cobalt, and nickel from spent NMC lithium ion batteries: A comparative analysis of organic acid systems. Journal of Hazardous Materials Advances, 13, 100397. https://doi.org/10.1016/j.hazadv.2023.100397.
Hantanasirisakul K. & Sawangphruk M., 2023. Sustainable reuse and recycling of spent Li-ion batteries from electric vehicles: Chemical, environmental, and economical perspectives. Global Challenges, 7(4), 20200212. https://doi.org/10.1002/gch2.202200212.
Ilyas S., Srivastava R.R. & Kim H., 2024. Bioleaching of Post-consumer LiCoO2 Batteries Using Aspergillus Niger. [in:] Forsberg K., Ouchi T., Azimi G., Alam S., Neelameggham N.R., Baba A.A., Peng H. & Karamalidis A. (eds.), Rare Metal Technology 2024. TMS 2024, The Minerals, Metals & Materials Series, Springer, Cham, 171–179. https://doi.org/10.1007/978-3-031-50236-1_18.
Isildar A., van de Vossenberg J., Rene E.R., Van Hullebusch E.D. & Lens P.N.L., 2016. Two-step bioleaching of copper and gold from discarded printed circuit boards. Waste Management, 57, 149–157. https://doi.org/10.1016/j.wasman.2015.11.033.
Jin S., Mu D., Lu Z., Li R., Liu Z., Wang Y., Tian S. & Dai C., 2022. A comprehensive review on the recycling of spent lithium-ion batteries: Urgent status and technology advances. Journal of Cleaner Production, 340, 130535. https://doi.org/10.1016/j.jclepro.2022.130535.
Leal V.M., Ribeiro J.S., Coelho E.L.D. & Freitas M.B.J.G., 2023. Recycling of spent lithium-ion batteries as a sustainable solution to obtain raw materials for different applications. Journal of Energy Chemistry, 79, 118–134. https://doi.org/10.1016/j.jechem.2022.08.005.
Lebrouhi B.E., Baghi S., Lamrani B., Schall E. & Kousksou T., 2022. Critical materials for electrical energy storage: Li-ion batteries. Journal of Energy Storage, 55(B), 105471. https://doi.org/10.1016/j.est.2022.105471.
Li J., Zhang H., Wang H. & Zhang B., 2023. Research progress on bioleaching recovery technology of spent lithium-ion batteries. Environmental Research, 238(1), 117145. https://doi.org/10.1016/j.envres.2023.117145.
Moosakazemi F., Ghassa S., Jafari M. & Chelgani S.C., 2023. Bioleaching for recovery of metals from spent batteries – a review. Mineral Processing and Extractive Metallurgy Review, 44(7), 511–521. https://doi.org/10.1080/08827508.2022.2095376.
Noruzi F., Nasirpour N., Vakilchap F. & Mousavi S.M., 2022. Complete bioleaching of Co and Ni from spent batteries by a novel silver ion catalyzed process. Applied Microbiology and Biotechnology, 106, 5301–5316. https://doi.org/10.1007/s00253-022-12056-0.
Panda S., Dembele S., Mishra S., Akcil A., Agcasulu I., Hazrati E., Tunuck A., Malavasi P. & Gaydardzhiev S., 2024. Small-scale and scale-up bioleaching of Li, Co, Ni and Mn from spent lithium-ion batteries. Journal of Chemical Technology and Biotechnology, 99(5), 1069–1082. https://doi.org/10.1002/jctb.7609.
Raj T., Chandrasekhar K., Kumar A. N., Sharma P., Pandey A., Jang M., Jeon B.-H., Varjani S. & Kim S.-H., 2022. Recycling of cathode material from spent lithium-ion batteries: Challenges and future perspectives. Journal of Hazardous Materials, 429, 128312. https://doi.org/10.1016/j.jhazmat.2022.128312.
Regulation (EU) 2023/1542. Regulation (EU) 2023/1542 of the European Parliament and of the Council of 12 July 2023 concerning batteries and waste batteries, amending Directive 2008/98/EC and Regulation (EU) 2019/1020 and repealing Directive 2006/66/EC (Text with EEA relevance). http://data.europa.eu/eli/reg/2023/1542/2024-07-18 [access: 29.08.2024].
Reinhart L., Vrucak D., Woeste R., Lucas H., Rombach E., Friedrich B. & Letmathe P., 2023. Pyrometallurgical recycling of different lithium-ion battery cell systems: Economic and technical analysis. Journal of Cleaner Production, 416, 137834. https://doi.org/10.1016/j.jclepro.2023.137834.
Sethurajan M. & Gaydardzhiev S., 2021. Bioprocessing of spent lithium ion batteries for critical metals recovery – a review. Resources, Conservation and Recycling, 165, 105225. https://doi.org/10.1016/j.resconrec.2020.105225.
Sheth R.P., Ranawat N.S., Chakraborty A., Mishra R.P. & Khandelwal M., 2023. The lithium-ion battery recycling process from a circular economy perspective – a review and future directions. Energies, 16(7), 3228. https://doi.org/10.3390/en16073228.
Sommerville R., Zhu P., Rajaeifar M.A., Heidrich O., Goodship V. & Kendrick E., 2021. A qualitative assessment of lithium ion battery recycling processes. Resources, Conservation and Recycling, 165, 105219. https://doi.org/10.1016/j.resconrec.2020.105219.
Thompson D.L, Hartley J.M., Lambert S.M., Shiref M., Harper G.D.J., Kendrick E., Anderson P., Ryder K.S., Gaines L. & Abbott A.P., 2020. The importance of design in lithium ion battery recycling – a critical review. Green Chemistry, 22, 7585–7603. https://doi.org/10.1039/D0GC02745F.
Tripathy A., Bhuyan A., Padhy R.K., Mangla S.K. & Roopak R., 2023. Drivers of lithium-ion batteries recycling industry toward circular economy in industry 4.0. Computers & Industrial Engineering, 179, 109157. https://doi.org/10.1016/j.cie.2023.109157.
United Nations, n.d. The 17 goals. https://sdgs.un.org/goals [access: 29.08.2024].
Vieceli N., Vonderstein C., Swiontekc T., Stopić S., Dertmann C., Sojka R., Reinhardt N., Ekberg C., Friedrich B. & Petranikova M., 2023. Recycling of Li-ion batteries from industrial processing: Upscaled hydrometallurgical treatment and recovery of high purity manganese by solvent extraction. Solvent Extraction and Ion Exchange, 41(2), 205–220. https://doi.org/10.1080/07366299.2023.2165405.
Wei Q., Wu Y., Li S., Chen R., Ding J. & Zhang C., 2023. Spent lithium ion battery (LIB) recycle from electric vehicles: A mini-review. Science of The Total Environment, 866, 161380. https://doi.org/10.1016/j.scitotenv.2022.161380.
Windisch-Kern S., Gerold E., Nigl T., Jandric A., Altendorfer M., Rutrecht B., Scherhaufer S., Raupenstrauch H., Pomberger R., Antrekowitsch H. & Part F., 2022. Recycling chains for lithium-ion batteries: A critical examination of current challenges, opportunities and process dependencies. Waste Management, 138, 125–139. https://doi.org/10.1016/j.wasman.2021.11.038.
Xin Y., Guo X., Chen S., Wang J., Wu F. & Xin B., 2016. Bioleaching of valuable metals Li, Co, Ni and Mn from spent electric vehicle Li-ion batteries for the purpose of recovery. Journal of Cleaner Production, 116, 249–258. https://doi.org/10.1016/j.jclepro.2016.01.001.
Yu W., Guo Y., Xu S., Yang Y., Zhao Y. & Zhang J., 2023. Comprehensive recycling of lithium-ion batteries: Fundamentals, pretreatment, and perspectives. Energy Storage Materials, 54, 172–220. https://doi.org/10.1016/j.ensm.2022.10.033.
Zhang Y., Yu M., Guo J., Liu S., Song H., Wu W., Zheng C. & Gao X., 2023. Recover value metals from spent lithium-ion batteries via a combination of in-situ reduction pretreatment and facile acid leaching. Waste Management, 161, 193–202. https://doi.org/10.1016/j.wasman.2023.02.034.
Zhao T., Li W., Traversy M., Choi Y., Ghahreman A., Zhao Z., Zhang C., Zhao W. & Song Y., 2024. A review on the recycling of spent lithium iron phosphate batteries. Journal of Environmental Management, 351, 119670. https://doi.org/10.1016/j.jenvman.2023.119670.
Zhu A., Bian X., Han W., Cao D., Wen Y., Zhu K. & Wang S., 2023. The application of deep eutectic solvents in lithium-ion battery recycling: a comprehensive review. Resources, Conservation and Recycling, 188, 106690. https://doi.org/10.1016/j.resconrec.2022.106690.
Downloads
Published
Issue
Section
License
Authors have full copyright and property rights to their work. Their copyrights to store the work, duplicate it in printing (as well as in the form of a digital CD recording), to make it available in the digital form, on the Internet and putting into circulation multiplied copies of the work worldwide are unlimited.
The content of the journal is freely available according to the Creative Commons License Attribution 4.0 International (CC BY 4.0)
